Black & Decker F225 Bedienungsanleitung

A project of Volunteers in Asia Equipment for RBral Workshovs by: John Boyd Published by: Intermediate Technology Publications, Ltd. 9 King Stree

Village workshop a? an Ujaama village in Tanzania Watutsi refugees - formerly cattle herders - learning carpentry skills under I LO g

It is hoped that this equipment guide will assist the man in the field who is required ‘to set up a training workshop, a workshop

Simple hand tools may well be made wi.ihin the developing country and may be cheaper than in the United Kingdom. Prices of tools

Village workshop at an Ujaama village in Tanzania, built by local men and women, using local skills and materials. It provides an

Workshop tools are expensive, liable to be stolen anti easily ruined if they become rusty, Therefore, the workshop must be waterpro

11

Section 3: 1 It is assumed that the craftsman would make his own work bench, sawing horses and bench hook. The remaining items lis

VVetutsi refugees - formerly cattle-herders - learning cerpentr~ skills under ILO guidance et the Kayongozi Refugee Centre in Burundi

Cross cut hand saw with 700mm blade This is used to cut across the grain. Cutting across the grain with a cross cur hand saw Bow t

Compass saw 13OOmm bladej ! Narrow bladed saws are used to cut along curved lines. The compass saw can be used to cut holes in th

-- _, ,,_

Mitre box This is used to guide the blade of a tenon saw when cutting off wood accurately at 90” or 45”. A wooden mitre box can

Wood rasp with perforated blade Wood rasp - solid type Adze Iron jack plane Wood rasp either solid, half round, of with interchangeable

Claw hammer (0.5kg) Claw hammer The claw hammer can be used both for driving nails and for pulling them out. Sauare edned firmer ch

Pincers with 150mm long handles These a:a used for removing nails from wood. Using pincers to remove a nail G-cramp Bradawi Gimlet 19 G-c

Carpenter’s ratchet brace Auger bits (5mm, IOmm, l5mm. 25mm) The carpenter’s brace can be either fixed or ratchet drive type. The ratc

Set squares (200mm. 500mm) Small set squares usually have one thin metal b!ade and the other member is a thicker and made of wood

Sharpening an auger bit using a small file Grinding wheel, either hand or treadle operated with Carborundum or sand- stone wheel There

asic Section 3:2 (for l-2 man workshop without power supply) It is assumed that the craftsman would make his own work bench and fo

Oil drum forge designed by /TOG, and anvil. fPhoto: /TOG/. Anvil, “London” pattern, minimum Anvii made from railway line 24 weight 70kg

which is sunk into the ground to a depth of at least Im, but it can he mounted on an angle iron stand. Correct height for an a

Workshops in the rural areas of developing countries can range from a wattle and daub shack set up under a tree by the roadside, to a much

Ball pein hand hammer 1 kg Hammers can be divided into sledge hammers, used with both hands by the blacksmith’s assistant, and hand

Cold set with steel rod handle Hot set with wooden handle Hardie @kG 1, - ,S‘ - < +,E& Hot chisel (25mm) Hot chisels are used to

-I Hot punches (set of three for holes from 5mm to 20mm diameter) n These are hammered through red hot metal to make holes. They m

Wire frame (Junior) Hacksaw Hacksaw frame for standard 3OOmm blades The smallest hacksaws have a spring wire frame which holds the bl

Breast drill with 12mm capacity chuck The breast drill is made for use with bits having straight shanks up to 12mm diameter. The w

\ Soldering iron Combination oliers Self grip pliers Stills-on type pipe grips % -$g$y . . Q ‘Q Cross point screwdriver Soldering iron (1 k

Set of open ended spanners to fit the nut sizes most common in the locality. Adjustable spanner Many different types of spanners ar

Set squares (200mm. 500mm) As described under woodworking equipment. Hand or treadle operated carborun- dum wheel Carborundum wheels as

Section 4:l The equipment listed in this section would cost about El00 in the United Kingdom in mid-1977 and would supplement the

Spokeshave This is used for smoothing curved and irregular surfaces. .Sookeshave Cross pein hammer Bar-mounted cramps Hand drill Cross pein

by J. E.L. Boyd, Agriculture Unit, Intermediate Technology Development Group with additional material by S.A. Bonnist, J.R. Collett, A. Ma

Set of straight-fluted bits or twist bits (from 1 mm to 6mm diameter) The most suitable bits for drilling wood are straight-fluted b

Section 4:2 The equipment listed in this section would cost in the United Kingdom in mid- 1977 about f300 of which f 150 would b

Flatter, (50mm square face) Flatters are used under a sledge hammer to flatten and smooth metal, particularly after its thickness has

Pipe vice end pipe cutters I;i i Guillotine 39 Pipe vice (with 75mm diameter capacity) Pipe vices are only used when cutting and threadi

Hand drill (with 6mm capacity chuck) Wand operated post driii iwith i2mm capacity chuck) Ratchet brace and twist drill bits from 12mm

Internal calipers Calipers Calipers are used to measure internal and external diameters of circular parts. Lever t..pe bender being used

Lever operated bender Bar and pipe bending equipment is usually operated either by a long hand lever, by a screw mechan’ism or by a

Cutting a thread on a rod using dies Set of taps for one size of thread lil Taper tap for starting the thread (ii) Finishing tap (ii

Thread restoring files for locally used threads Thread restoring file Oxyacetylene welding and cutting set with regulators; gauges; gas

Trainees learning welding skills a’ Stereke Boys’ Centre, Nairobi. (Photo: Ray Parne/l/Oxfaml. 45

0 1978, Intermediate Technology Publications Ltd. Published by Intermediate Techno!ogy Publications Ltd. 9 King Street, London WC2E 8HN

Section 5: 1 The equipment listed in this section would cost about f90 in the United Kingdom in mid-l 977 and would supplement the

Horizontal bench stand and i’5mm diameter Carborundum wheel for elec- tric hand drill A horizontal bench stand is used to hold the d

Power hacksaw driven by a hand drill in a rural workshop equipped with electricity. (Photo: ITDGI. 48

Section 5:2 (for use in a 1-2 man works The equipment listed in this section would cost in the United Kingdom in mid-1977 about f

output. Cheap transformer welders often have an open circuit voltage of about 50 volts, which is satisfactory for welding mild steel.

Section 6 !nrer~nediate Technology Development Group workshop at Magoya, Zambia. (Photo: ITDGJ. Gurage Water Development Project workshop

The principles of workshop layout are the same as those used to design the small workshop for one or two craftsmen. Features of t

CL-B- ----==I 53

Section 7: 1 Some of the equipment listed in this section might be justified in a large, busy workshop. The complete list would co

Circular saw Single purpose electric hand held circular saw Single purpose electric hand held jig saw Radial arm saw 55 The sanders and

The pubiication of this booklet has been made possible by grants from The The pubiication of this booklet has been made possible

Band saw The band saw is very useful if much sawing along curved lines is necessary. Planing machine (with capacity 300mm wide boards

Section 7:2 Some of the equipment listed in this section might be justified in a large, busy workshop. The complete list would cos

Bench mounted grinder (with 150mm diameter wheels) Pedestal grinder (with 250mm diameter wheels) Small grinders are often bench mounted, w

Power hacksaw (with capacity up to IOOmm x IOOmm) A power hacksaw saves a great deal of time and effort and is more accurate than

Section 8 In many cases tnere will be no mains electricity supply available and alternative power sources may be considered. Wind p

Section 9 CoSira The Blacksmith’s Craft CoSlRA, 35 Camp Road, Wimbledon, London SW19 How to Work Sheet Metal 1963 Model & Allied

ssentiaf equipment: woodworking Work bench Vice ow type log saw Rip hand saw Cross cut hand saw Tenon saw Compass saw Coping saw Sawing

Carborundum oil stone With coarse and fine grit sides, 200mm long and 50mm wide Triangular file 1 OOmm long Essential equipment: meta

Scriber Steel rule 300mrn Brass rule 5OQmrn Other useful equipment: woodworking Two man log saw Bow saw saw set Biock piane Spokeshave Cros

Additional equipment for workshop with electric power supply: woodworking Electric hand drill with 12mm capacity chuck Vertical drill

“, _,_ . ~”

Bench mounted grinder Pedestal grinder Twist drill sharpening attachment Angle grinder Power hacksaw Twin carbon arc torch Air cooled tran

Appendix II A carpenter can easily make the following items for himself: Work bench Mitre box Sawing horses Mallet Bench hook A blacksm

Tie ridger artachments /Photo: ITDGI Double ox yoke iPhoto: / TDGl. 68

Various items made in the Magoye workshop. IPhoto: ITDGI. Triangular harrow (Photo: I TDGI. 69

Appendix Ill The electric arc welding machines can be the single most important piece of equipment in a workshop. With intelligent

charge can be expensive. Other problems are: a) Transport will be needed for returning empty bottles and collecting full ones. b) Th

Appendix IV Local blacksmiths using simple hand tools are capable of producing a variety of items and workable pieces of equipment t

The additional tools required would be 1) Ball pein hammer 2lb 6) Hack saw and 10 blades 2) Carpenter’s steel square 7) Adjustable

6) Drills 1/M” tc) %” by ‘/w” 7) Pipe wrenches 1 x IC”, 1 x 18” 8) Pipe taps and dies , ‘,*S. :~ ~> p/n” < If electricity is no

tion workshop. Machine tools are very expensive - beware of bargains or little- known makes. When equipping a workshop on a limited

Appendix V These prices were compiled in mid-1977 and may have increased since then. An allowance should be made for shipping costs

Saw set: Carpenters’ braces: Set of brace bits: Screwdrivers: Marking squares: Bevels: Marking gauges: Pocket steel tapes: Measuring tapes:

Cramps Self-grip wrenches: Pliers : Bench vices: Machine vices: Chain saws: Engineers’ t30ls Files: Standard G cramps 4” (IOOmm) 8” (200mm)

Stanley Surform toois: iiacksaws and blades: Cold chisels: and length. Files range in length (the length being the cutting surface), fr

Punches: Spanner sets: Socket Sets: Adjustable spanners: Box spanners: Twist drills: Drill sharpener: Morse taper shank twist drills: length C

Drill sleeves: Reamers: High speed parallel machine reamers (morse taper shank): Expanding reamers: Measuring equipment: Calipers and Dividers

Radius gauges: Feeler gauges: Precision vernier calipers: Vernier height gauge: Eclipse magnetic bases: Depth gauges: Drill gauges: Surface ga

Engineer’s straight edges: Precision steel rules: Precision English/ metric conversion rule: Folding steel rule: Permanent magnet chucks: Pearl

Hand drills: Breast drill: Soldering irons: Portable power tools XJ 502 XJ 505 NRS JS Jig saw. For fast straight or contour sawing. Cuts

Model no. Price source: Black and Decker Ltd. HD 1060 GD 25 SAG 500 I-ID 1270 HD 1215 “/a” (IOmm) Holgun drill. Suitable for industry

1. I ~t~o~~~t~Qn 2. W~~ks~5~ building for one or two craftsmen asic equipmerrt for a 1-2 man workshop without 3.1 Basic woodworking equ

Sledge hammers weight (bright face, handled): 41b 71b 1Olb 121b 14lb 201b 281b Price w/cross pein f2.97 f4.27 E5.69 f6.57 f7.24 flO.23 f16.58 stra

Hand Operated Forges Price source: Vaughans Model No. Pan size PF 213 PF 219 PF 231 PF 237 PF 231B PF 2378 To be introduced: 18” diameter

Price source: Vaughan’s Anvils Cast steel one piece, single hick “London” pattern hardened tempered face. 561b 100lb 1681b 196lb 2241b 3921b

Bench mounted drilling machine : Elliot progress No.1 Drilling capacity %” (12mm) Spindle travel 4” (1OOmm) Spindle speeds (5) 340-2580

Appendix VI Power tools Wolf Electric Tools Ltd. Barbados Brazil Dubai Egypt Ghana Hong Kong lhdia Imn Central Foundry Ltd. P.O. Box 240 Bri

India Kenya Nigeria Panama Puerto Rico U.K. Venezuela Zambia Kulkarni - Black & Decker Ltd. Project Office Industrial Estate Sangli 41646.

Morocco Paul Henry B.P. 5029 Casablanca. Mozambique Emil Abegg & Cia. Lda. Canada Oman Qatar C.P. 78 Maputo. General Trading Co. P.O. B

Nigeria Stokvis (Nigeria) Ltd. U.K. Vaughans (Hope Works) ‘I Dawodu Lane Ebute Metta Lagos. Contacts: Mr. H. Kroon - Lagos Mr. Daramola -

Hand tools - wood/metal James Neil1 (Sheffield) Ltd. Napier Street Sheffield Sll 8HB U.K. Power forges William Allday & Co. Ltd., Al